the Brasili'air

For Type 3 and 4 restoration projects, interesting history, adventure trips etc
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autostyl
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the Brasili'air

Post by autostyl » 11th January 2009 - 7:40pm

Hi guys, after searching for a while, back in October i finally got my hands on a VW Brasilia! It was a right adventure getting it, but well worth it!

After finding the car through Portugeuse classifieds, a mission in itself as i don't speak portugeuse, i phoned the seller, and again the language barrier caused serious problems, as he spoke no English.

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Sometimes, things just seem to come together, and the following day, a customer of ours put us in touch with his sister who lives in Portugal, and through her translation, i felt sort of confident enough to book flights and start the challenge to get it back to the UK....

We flew ryan air to Porto, caught the afternoon train to Valenca, all seemed good. The owner was at the station to pick us up, and it all seemed rosy! Until we got to see the car....

The car was in good condition, but hadn't been driven for a year, had no portugeuse MOT, and had a brake pedal harder than mahogany! Somewhere in the translation this had all been omitted, as i was going on the understanding that it was good to drive, as we planned to drive accross Spain to Santander to get the ferry back to Plymouth.

We were determined to still drive it back, so a trip to the drive through Portugeuse MOT, many hours at a mechanics getting the brakes sorted and we were finally on our way... hearts in our mouths, as we had no idea how far we might get...

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To keep it simple, the drive to Santander was awesome, beautiful scenery, good food, and the car didn't give any trouble. A really good road trip.

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So an overnight ferry ride back, and the short trip from Plymouth to Cornwall, and we were ready for the work to begin.

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With the Volksworld show as my deadline, there's a lot to do... and not much time to do it, but so far....

Stripped, then arches cut out...

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then ball joint beam ditched and framehead modified to fit a link pin unit...

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Some reinforcement TIG'd in...

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arches removed at the back for some tubbing...

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16 inch fuchs offered up... different, and bigger rims actually being fitted though!!!!!

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oh yeah, nearly forgot, 2 inch gearbox raise thrown into the mix too!, Switched the nose cone to a bus unit, that way the linkage runs through the tunnel as normal....

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Got the wheels this week, just waiting on the tyres.

The body is coming off the pan, and then work can start on the air ride system, and all the prep for paint....

I'll try keep updating as i go, or check out my blog for updates on all our projects....

http://www.autostyl.blogspot.com
www.autostyl.co.uk

kls
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Post by kls » 11th January 2009 - 10:22pm

thats gonna look 8) 8) 8)

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Danny Lord
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Post by Danny Lord » 11th January 2009 - 10:40pm

Cool 8) hope you do get it to the Volksworld show in time :)


are they KPZ wheels on it in the first pic?


Danny.

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Editor
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Post by Editor » 12th January 2009 - 1:22am

That's very impressive - it must be easier than starting with several sheets of steel, but not a lot!
Dave.

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unclemoom
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Post by unclemoom » 12th January 2009 - 1:20pm

I saw one of these at european bug in 2 and instantly fell in love with it. I looked around the web to see if i could find one myself but with no luck. very cool car and love what you're doing with it, keep us posted i'm very interested to seee how it turns out.

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easy
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Post by easy » 13th January 2009 - 9:26am

Ace! 8)
Chrome doesnt get you home...

alan
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Post by alan » 13th January 2009 - 12:32pm

Hi,

This project is coming on really well.

Fat Tony has been pulling his tripe out,so he tells us!

Looking good Doooooood! ;)

Cheer's, Al.
















is the cheque in the post?

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autostyl
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...edit... change of tack

Post by autostyl » 14th January 2009 - 11:04pm

Hi guys, thanks for your kind comments, this car will make Volksworld show, I am prepared for lots of late nights!

Danny - not sure what KPZ wheels are, but these are OG brasilia steels, and they're for sale if anyone wants them....

So, onto tonights offering...

pulled the box, again.... switched the nose cone back to standard as i'm going to ditch the 2inch gearbox raise idea...

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going for 4inch raise instead!!!!!!

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Got the box all back in, on new rubbers and raised!!!

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Looks crazy, but will mean less ridiculous camber when dumped on the floor....

So my job for tonight - draw up first draught of air bag support frame, so out with the sketch pad....

till next time.....
www.autostyl.co.uk

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autostyl
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shorts

Post by autostyl » 14th January 2009 - 11:17pm

p.s. forgot to add, I need some short axles, tubes and bearing caps if anyone has any.... thanks. Ant.
www.autostyl.co.uk

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unclemoom
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Post by unclemoom » 18th January 2009 - 8:12pm

Looking awesome!

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autostyl
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tonight

Post by autostyl » 19th January 2009 - 10:06pm

just a quick update for tonights antics...

Got me an air set up through today...

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so this evening got busy with the grinder and TIG welder, and knocked up the bottom brackets for the rear bags....

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they're now on the car, no photos yet, hopefully get the top plates and some of the mounting frame done tomorrow night....

Laters....
www.autostyl.co.uk

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easy
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Post by easy » 20th January 2009 - 8:10am

that is sweet Sir! 8)
Chrome doesnt get you home...

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unclemoom
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Post by unclemoom » 20th January 2009 - 8:55pm

Come on come on, more pictures. :D

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autostyl
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bagtastic

Post by autostyl » 20th January 2009 - 10:23pm

ok, ok ok, here's some more pics.... does take time to actually do the work though....

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Got top frame made and mocked up on the bags...

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Cut down the spring plates to run with the Airkewld heim joint ends from Retrodubs.

Then cut and TIG'd on the down pieces, One more leg, and the assembly is complete and can be welded to the frame horns and torsion bar housing. Ran out of steel tonight tho, so it'll have to wait till tomorrow...

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Once thats in, it might be time for a test run!

Laters...
www.autostyl.co.uk

alan
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Post by alan » 21st January 2009 - 7:46am

I'll be up later today to inspect your work!

Al. :D

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nitro_warrior
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Post by nitro_warrior » 21st January 2009 - 12:31pm

Nice Project. Good work!
VW Type 3 Fastback
2x Fiat Panda 4x4

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autostyl
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bagged up!

Post by autostyl » 21st January 2009 - 10:23pm

Well, got the steel needed to finish the welded part of the bag mounting frame, and couldn't resist cracking on until i could try out a bag...

So welded the frame onto the torsion bar housing and frame horns. Clamped on the top bag plate for now, to check if there are any clearance issues or bag binding or excessive twist- but all looks good.

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none of these are at the extremes of movement. In fact the bag has over 8 inch range, and these pics only show perhaps 3 of it.... so can't wait to get it on the floor to try it propper!

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Which reminds me - really need short axles, tubes and bearing caps.... anyone?
www.autostyl.co.uk

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autostyl
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aaaaggghhhh....

Post by autostyl » 30th January 2009 - 8:23am

Ok, so we had a lightening strike at the workshop, which blew out any battery charger plugged in, so i've lost camera facilities until the new charger arrives.

On the plus side i have managed to get a short axle set up, fit it, and get the box back in the car. All good, the rims finally fit in the arches!!!!!! Stoked!!!!

Main drawback is that the rims are touching the trailing plate on the Airkewld heim joint springplate units. So i'm going to 'flip' them round and run the mounting part further inboard. So thats my job for tonight.... can't wait... should have pics up soon.... laters!
www.autostyl.co.uk

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Lambretta-Tom
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Post by Lambretta-Tom » 30th January 2009 - 5:55pm

Nice work 8)
will be keeping an eye on this thread

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73sq
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Post by 73sq » 25th February 2009 - 11:31am

do we have to wait till volksworld for an update?the suspence is killing me :D

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easy
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Post by easy » 25th February 2009 - 4:24pm

73sq wrote:do we have to wait till volksworld for an update?the suspence is killing me :D
and me :D
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autostyl
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update...

Post by autostyl » 25th February 2009 - 10:37pm

I'm afraid the bulk of what i'm doing now will not be published online before the Volksworld show... although i'll take some pics tomorrow - trying to minimise a total giveaway as to how it will look.... glad you like it though!

Check back tomorrow and i should have something...
www.autostyl.co.uk

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73sq
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Post by 73sq » 25th February 2009 - 10:57pm

Yea i love it and will be driving from Ireland to see it in the flesh,cant wait :evil:

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autostyl
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no rest...28 days to go!!!

Post by autostyl » 1st March 2009 - 12:36pm

Excuse my lazyness - no time to chat - sneak a peek of progress at

http://www.autostyl.blogspot.com

gotta fly only 28 days to go!!!!
www.autostyl.co.uk

BerT3
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Post by BerT3 » 1st March 2009 - 1:43pm

are they KPZ wheels on it in the first pic?
They are indeed !

BerT3

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